Our Automated TIG Welding Machine for Consistent, High-Quality Metal Hose Welds
Our automatic TIG (GTAW) welding systems are designed to perform cap welds and attachment welds on metal hoses, offering precise, repeatable, and reliable welding for industrial production.
Cap Weld:
Our metal hose automatic welding machine can weld metal corrugated hoses, braids (wire mesh), and neck rings together using filler wire TIG welding, forming a robust sealed assembly.
Attachment Weld:
Our automatic welding machine can weld the semi-finished seal-welded hoses to fittings/attachments automatically, ensuring consistent alignment and weld quality.
The system follows the same steps as traditional TIG welding, making it easy to integrate into existing production lines.
Compatible with various hose and fitting sizes; no special dimensions required. Ideal for small-lot or multi-variety manufacturing.
Produces uniform welds across batches.
-Reduces manual labor and operator dependency -High repeatability and stable weld quality
Supports stainless steel and high-alloy hoses.
Minimal setup required; no pre-treatment of components necessary.
Key Benefits:
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Type
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Specification Range
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Applicable Hose Diameter Range
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DN12-DN300 (customizable)
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Material
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Stainless steel, carbon steel, nickel alloys, and other alloys
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Applicable Fitting Types
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Flanges, threaded joints, tube joints, elbows, quick-connect fittings, etc.
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Welding Process
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TIG welding (filler wire / self-fusion)
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Main Configuration
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Remarks
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Welding Gun Oscillation System
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Oscillation amplitude, angle, speed, and dwell time are numerically adjustable
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Arc Length Tracking System
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Automatic welding gun height positioning, sensitivity, and arc length height are numerically adjustable
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Automatic Wire Feeding System
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CNC wire feeding, automatic wire retract
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Welding Machine Communication
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No need to adjust welding machine power source, all parameters can be adjusted and saved on the control panel
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Automatic Layering System
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Different welding parameters can be configured for different zones
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Remote Control
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Convenient control and operation
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Forced Water Cooling System
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Reliable for long term operation
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Home Position Memory Function
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To memorize welding starting point, convenient for consistent welding
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• We understand flexible hoses, not only welding machines
Our team has hands-on experience with metal flexible hose structures, materials, and sealing requirements. This allows us to optimize welding parameters and fixtures based on the product itself, not trial-and-error.
• Stable and proven TIG welding performance
The system delivers consistent results for both seal welding and fitting (attachment) welding, ensuring reliable penetration and repeatability across different materials.
• Clear SOPs for fast and reliable operation
Each machine is delivered with detailed operation manuals, programming SOPs, and process guidance, reducing operator dependency and shortening the learning curve.
• Professional technical and after-sales support
We support customers with sample trial welding, program presetting, remote video assistance, and optional on-site training, ensuring smooth commissioning and long-term operation.
• Reliable industrial design
Simple structure, stable control logic, and easy maintenance — built for daily production, not laboratory conditions.
We have different TIG welding systems for different size range, supporting metal corrugated hoses from DN12-DN300.
he machine is compatible with stainless steel, nickel alloys, and other high-alloy corrugated hoses, including hoses with braids and neck rings. Standard industrial fittings can also be welded.
Production depends on metal hose size and configuration, but typical output is up to 36 hoses per hour at DN50 sealing welding. The system is also ideal for small-lot, multi-variety batch production.
-PLC-controlled operation with touchscreen HMI
-Adjustable hose rotation and positioning
-Automated welding parameters (current, voltage, wire feed, speed)
-Data logging for production traceability
Yes. The MecaNext automatic TIG welding system is designed for seamless integration with other industrial automation equipment, supporting high repeatability and multi-batch production workflows.
We, MecaNext, support sample trial welding, live video demonstrations, and full technical consultation.
Please feel free to contact us by 86-19818780849 or sales@mecanext.com
We Are Committed to Delivering Quality Welding Solutions.
Empowering industries worldwide with precision, efficiency, and advanced welding technologies.
Jigao Innovation and Entrepreneurship Industrial Center, 803 Keyuan Road, High-Tech Zone, Jinan, Shandong Province
