Cladding Welding

What is Cladding Welding?

Cladding welding, also known as weld overlay or overlay welding, is a process where a corrosion-resistant or wear-resistant material is deposited onto a base metal. It enhances the service life of components exposed to harsh environments, such as high pressure, extreme temperature, and corrosive fluids.

Cladding welding is widely used in industries that demand enhanced surface performance. These include sectors such as:

Oil & Gas

Petrochemical

Power Generation

Pipeline Construction

Valve and Flange Manufacturing

Typical Components for Cladding Applications:

Pressure vessels cladding

To enhance corrosion resistance on internal surfaces

Heat exchanger cladding

Especially nozzles, shells, and tube sheets

Pipeline cladding

Internal overlay for wear and corrosion protection

Flanges and valve seats cladding

Including RTJ grooves and sealing surfaces

Why Choose Automatic Cladding Welding?

✅High deposition rate

✅ Consistent bead geometry

✅ Reduced human error

✅ Greater efficiency and cost savings

✅ Ideal for mass production or repeat jobs

Feature
Manual
Cladding Automatic Cladding
Efficiency
Low
High
Consistency
Varies
Excellent
Operator Skill
High
Moderate
Productivity
Low
High
Long-term Cost
Higher
Lower

What is Cladding Welding?

🔩 Precision Engineering with Tig or Mig Welding

Multi-angle Welding Torch + Motorized Rotary Table.

🧠 Smart Control System

Large HMI allows easy programming, monitoring, and operation, even for first-time users.

Large Storage

Store and quickly recall up to 30 welding procedures, matched to different workpiece specifications.

🔄 Multi-Angle Torch Adjustment

Flexible Welding Arm & Angle Adjustment Mechanism enable multi-position, multi-angle welding, adapting to complex geometries and groove orientations.

🧰 Optimized Design

Split-Type Compact Structure. Small footprint, easy to install, and highly adaptable to existing production lines.

 

Cladding Welding Videos & Case Studies