HZK1220F-TD Tank Welding Machine

For various tank welds on materials like carbon and low-alloy steel ldeal for tank end cap circumferential seamsand barrel longitudinal seam.


Optimized for tanks up to 5000mm in length anddiameters ranging from 1000 to 3000mm.

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Circumferential and Longitudinal Welding Techniques

  • During circumferential seam welding, the welding operation is performed using a welding manipulator arm in conjunction with a CNC roller frame to drive the rotation of the weldment.
  • For longitudinal seam welding, a welding method is employed where the weldment is translated or moved while welding takes place.

Cylinder-Flange Outer Fillet Weld

Cylinder-Flange Inner Fillet Weld

Longitudinal Weld of Cylinder

Head-to-Cylinder Circumferential Weld

Specification

ModelHZK1220F-TD
Welding TypeCylinder head circumferential weld, straight seam of cylinder body, and internal/external angle welds of cylinder body
ChuckThree-jaw electric self-centering chuck; center hole Φ515mm; supports outer diametersΦ400~Φ1200mm;
Main Shaft BoxElectric shaft rotation, suitable for different workpiece lengths
Support180° rotation, lift adjustment; suitable for Ø400~Ø1200mm
Welding Torch OscillationOscillation width 0~20mm; oscillation speed 0~20mm/s; pause time at edges 0~5s
Arc Length Tracking SystemTracking range 0~40.0mm; tracking speed 0~6mm/s; tracking precision 0.2mm
TIG Automatic Wire FeederSuitable for wire diameter 1.0mm
Welding TorchLD27 water-cooled TIG welding torch; angle adjustment 0~90°
ControllerColor touchscreen controller
Storage Capacity40 welding processes (30 circumferential + 10 straight seams)
Welding LayersAutomatic multi-layer welding
Welding Power SourcePanasonic YC-400TX TIG welding power source (optional Panasonic hot-wire TIG power source)
Operating Stroke (mm) (X×Y×Z)3000×1200×30
Overall Dimensions (mm)4500×2800×3500
Input Power SupplyWelding power source 30kW/380V/50Hz, control system 1.0KW/220V/50Hz

Functional Features

  • This design adopts a fixed torch with a three-jaw self-centering electric chuck to clamp and rotate the workpiece for welding.
  • Suitable for welding cylindrical head circumferential seams, cylindrical straight seams, and internal/external fillet welds of cylinder flanges within the torch’s reach.
  • Compatible with various materials, including carbon steel, low-alloy steel, and stainless steel.
  • Utilizes TIG (Tungsten Inert Gas) welding.
  • The machine features a modular design with a movable spindle box for flexibility and convenience.
  • Clamping is achieved through an electric chuck. The combination of an electric chuck and a rotatable & height-adjustable support significantly improves clamping efficiency.
  • The control system uses a large touchscreen human-machine interface, enabling easy programming.
  • Supports storage of up to 40 welding processes, which can be directly called by number based on the specifications of the ● Equipped with standard components such as an oscillation system (OSC) and arc length tracking system (AVC) to ensure stable welding and aesthetically pleasing weld formation.
  • Features a CNC automatic wire feeder with functions like automatic wire retraction and pulsed wire feeding for high feeding accuracy.
  • Includes a forced circulation water cooling system to ensure reliable long-term operation of the machine.
  • One-button operation automatically completes the entire welding process, with the option for real-time manual adjustment of welding parameters as needed.

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