Precision Hose Joining Solution

Automatic TIG Butt Welding Machine for Corrugated Hoses

Precision joining of corrugated metal hoses.

 
Customized size range TIG Welding Hose without braids
What This Machine Solves

A stable joining solution for hose length extension and scrap reuse.

The TIG butt welding machine addresses key challenges in corrugated hose joining and length extension, ensuring consistent weld quality while reducing material waste.

Enables seamless joining of two corrugated hose sections to achieve required hose length

Delivers consistent weld quality with uniform penetration and clean seams

Maximizes material utilization by reusing leftover hose sections

Ensures stable, repeatable results through automated welding control

Key Features

Designed for precise TIG butt welding of corrugated hoses.

Unlike standard cutting machines, this system is specifically designed to correct hose-end geometry. Its purpose is to trim the half-wave section and improve alignment accuracy before welding, rather than cutting hose length.

Purpose-Built for Corrugated Hoses

Designed for TIG butt welding of corrugated metal hoses, ensuring reliable and precise joining performance.

High-Precision Alignment

Combines accurate joint alignment with a stable rotation system for consistent circumferential weld quality.

Flexible Application Capability

Suitable for various hose diameters and structures with adaptable processing capability.

Programmable Welding Control

PLC-controlled system with programmable welding parameters for stable and repeatable performance.

Applications

Useful wherever hose sections need reliable circumferential joining.

Corrugated Hose Length Extension

Ideal for producing longer hose assemblies or customized length products.

Scrap Reuse and Cost Reduction

Weld leftover hose sections to minimize material waste and improve utilization.

Production Optimization

Improve material utilization and reduce production cost in hose manufacturing lines.

Ideal for Manufacturers

Suitable for metal hose manufacturers, OEM hose assembly factories, and industrial hose production lines.

How It Works

Controlled alignment and stable circumferential welding.

The hose sections are clamped and aligned on both sides. The system rotates the welding torch while the workpiece remains fixed, creating a uniform circumferential weld seam. Precise control of welding parameters ensures consistent arc stability and weld penetration.

 

Clamp & Align

The hose sections are fixed on both sides and aligned precisely before welding begins.

Rotate the Torch

The welding torch rotates around the joint while the workpiece remains stable.

Control the Arc

Welding parameters are controlled to maintain consistent arc stability and penetration.

Complete the Seam

A uniform circumferential weld seam is formed for precise and repeatable hose joining.

Technical Specifications

Engineered for stability and precision, with customizable configuration.

Welding TypeTIG Butt Welding
Applicable MaterialStainless Steel, Alloy Steel etc.
Hose TypeCorrugated hose (without braid)
Diameter RangeDN6 – DN200 (customizable)
Welding ModeAutomatic circumferential welding
Power SupplyCustomized
CoolingWater cooling (optional)
Why Choose MecaNext

Process support beyond the welding machine itself.

At MecaNext, we focus on solving real manufacturing challenges in metal hose production. Beyond welding, we provide complete process support and application-focused customization.

 

Process-Driven, Not Just Machine Supply

Built based on real metal hose production workflows, ensuring seamless integration with actual manufacturing processes.

 

Solve Fit-Up Issues at the Source

We do not just weld — we address dimensional mismatch before welding, improving fit-up quality and reducing rework.

Application-Focused Customization

Each solution is tailored to your hose type, size range, and production scenario rather than being a one-size-fits-all machine.

Designed for Real Factory Conditions

Engineered for continuous operation, stable performance, and long-term reliability in industrial environments.

 

Looking to Explore Our Fully Automatic Welding Solutions?

Solve hose joining challenges efficiently.

Still facing issues with hose length limitations or material waste? Improve your welding consistency and reduce scrap costs today.