Corrugated Hose End Preparation

Corrugated Hose Half-Wave Rotary Cutting Machine for Precise Fit-Up

Ensure proper dimensional fit between corrugated hoses and fittings before welding. Eliminate end mismatch by trimming the half-wave geometry with high precision.

 

DN50–DN200

Workpiece cutting range
 

100–900 rpm

Rotary cutting speed
 

Fit-Up Ready

Designed for geometry correction
What This Machine Solves

Correct hose-end geometry before welding and reduce fit-up mismatch.

Improved assembly efficiency

Reduced manual adjustment and rework

Consistent outer diameter at the connection area

Accurate fit-up between hose and fittings

The half-wave rotary cutting machine removes excess wave geometry at the hose end, helping create a more consistent connection area for welding or fitting assembly.

Designed for Geometry Correction

Built for half-wave trimming, not hose length cutting.

Unlike standard cutting machines, this system is specifically designed to correct hose-end geometry. Its purpose is to trim the half-wave section and improve alignment accuracy before welding, rather than cutting hose length.

Half-Wave Trimming

Designed specifically for half-wave trimming of corrugated metal hoses.

Interchangeable Molds

Supports different hose sizes through mold changes for flexible production use.

Clean Cutting Results

Achieves burr-free processing with no obvious deformation at the hose end.

Stable Industrial Operation

Compact structure with reliable operation for repeated production use.

Applications

Widely used for weld preparation and hose-end correction.

Pre-Treatment Before Welding

Used before metal corrugated hose welding without braids to improve hose-end fit-up.

After Hose-End Compression

Performs half-wave trimming after corrugation hose end compression to restore dimensional consistency.

Before Secondary Welding or Assembly

Prepares the hose end for improved alignment with fittings or the next welding process.

Wave-Merging Correction

Helps eliminate dimensional inconsistency caused by hose-end compression and wave merging processes.

This machine significantly improves weld fit-up quality and reduces manual correction work.

How It Works

Simple clamping and trimming for precise hose-end correction.

The hose is clamped while a cutting tool trims the half-wave outer diameter, correcting the end geometry and ensuring more accurate alignment for assembly or welding.

Clamp the Hose

Secure the hose in position to maintain stability during the trimming process.

Select the Mold

Choose the appropriate interchangeable mold according to hose size and structure.

Trim the Half-Wave

The cutting tool trims the half-wave outer diameter to correct hose-end geometry.

Proceed to Welding

Move to assembly or welding with improved dimensional fit and reduced manual correction.

Technical Specifications

BXQ200 standard machine parameters.

This section is prepared as a formal industrial equipment landing page. You can later expand it with optional tooling, additional models, brochures, or inquiry forms.

Item

Specification

Model

BXQ200

Workpiece Cutting Range

DN50 – DN200 mm

Rotary Cutting Speed

100 – 900 rpm

Control System

Mitsubishi or Inovance PLC

HMI

10″ Weintek or Inovance

Power Supply

AC 220V, approx. 1.8 kW

Air Supply

0.6 – 0.8 MPa clean compressed air

Machine Weight

Approx. 800 kg

Why Choose MecaNext

Built to solve real fit-up problems in metal hose manufacturing.

At MecaNext, the goal is not just to supply a machine, but to solve actual production challenges related to hose-end geometry, fitting compatibility, and weld preparation efficiency.

Process-Driven Design

Built from real production experience and matched to actual hose structures and welding processes.

 

Focus on Fit-Up

Solves dimensional mismatch at the source to reduce manual adjustment and improve assembly efficiency.

 

Customized Solutions

Tooling and machine configuration can be tailored to hose size, structure, and production requirements.

Industrial Reliability

Designed for continuous operation in practical factory environments.

Looking to Explore Our Fully Automatic Welding Solutions?

Solve fit-up problems before welding.

Still facing mismatch between hose ends and fittings? Share your hose size, end structure, and production requirements, and we can help evaluate the right half-wave trimming solution.