Deep understanding of corrugated hose production processes and welding applications.
Designed for continuous thin-wall stainless steel tube forming and TIG / laser welding with stable, high-consistency automated production.
This production line is widely used for manufacturing stainless steel tubes for upstream corrugated hose production.
With a synchronized forming and traction system, manufacturers can improve consistency, reduce manual dependency and keep long-hour industrial production stable.
MecaNext provides automatic tube making and welding production lines designed for thin-wall metal corrugated hose manufacturing. The system integrates stainless steel strip forming, continuous seam welding, traction, and automatic cutting into a stable automated production process.
The stainless steel strip is progressively formed into an open-seam tube through guiding plates and sleeves, then continuously welded by TIG or laser welding technology.
With synchronized traction and forming control, the system continuously produces round tubes with stable diameter consistency and reliable weld quality.
The patented non-pressing blade design simplifies operation and reduces setup complexity, allowing operators to achieve stable production more easily.
The complete line focuses on weld control, forming stability and operator-friendly setup for repeatable tube production.
Optimized welding process minimizes burn-through and deformation on thin stainless steel strips.
Stable traction and forming system ensure uniform tube geometry during continuous production.
Patent non-pressing blade structure simplifies adjustment and improves production repeatability.
Optional vision / laser seam tracking system automatically compensates for welding deviation and improves seam accuracy.
Heavy-duty machine structure minimizes vibration interference during high-speed operation.
Automatic cutting system enables preset-length cutting during continuous production.
Suitable for upstream tube production used in stainless steel flexible hose and corrugated hose manufacturing systems.
A continuous line layout helps maintain process rhythm from strip feeding to welded tube output and automatic cutting.
Variable frequency speed control with continuously adjustable production speed
Unlimited welding length during continuous production
Optional visual / laser seam tracking system
Automatic torch position adjustment
Automatic preset-length cutting system
Stable heavy-duty machine frame structure
Low-vibration production operation
Easy operation with patented non-pressing blade design
Suitable for continuous industrial production
A clearer specification layout for tube mill selection, helping buyers quickly compare model capacity, pressure, dimensions and application range.
| Model | ZG100 |
|---|---|
| Tube Diameter Range | DN65–108 mm Different tube diameters achieved by changing corresponding tooling. |
| Stainless Steel Strip Thickness | 0.2–0.5 mm Smaller diameter with thinner wall; larger diameter with thicker wall. |
| Pneumatic Pressure | 0.55–0.7 MPa |
| Machine Weight | Approx. 4500 kg |
| Machine Dimensions | 9650 × 1250 × 2200 mm |
Choose the suitable line according to tube diameter, wall thickness and production capacity.
| ZG32 | Small diameter tube production |
|---|---|
| ZG65 | Medium diameter tube production |
| ZG100 | DN65–108 mm |
| ZG200 | Large diameter tube production |
| ZG300 | Heavy-duty production |
| ZG400 | Extra-large diameter production |
MecaNext can also provide complete upstream and downstream solutions for metal hose manufacturing. The tube making line can be integrated into complete corrugated hose production systems for turnkey manufacturing solutions.
Downstream corrugation solution for forming welded stainless steel tubes into metal corrugated hose bodies.
Preset-length cutting solution for flexible hose and welded tube processing after continuous production.
Automatic welding solution for metal hose ends, attachments and corrugated hose connection welding.
Leak and pressure testing support for finished metal hose production and quality inspection.
Deep understanding of corrugated hose production processes and welding applications.
Combined expertise in tube forming, welding, cutting and downstream integration.
Designed for continuous industrial production with high repeatability and consistency.
Configurations can be customized based on hose structure, diameter range and production requirements.
Tell us your tube diameter, strip thickness, material grade and preferred welding method. Our team can support thin-wall stainless steel tube making lines, TIG / laser welding solutions, corrugated hose production systems, automatic cutting and forming solutions.
We Are Committed to Delivering Quality Welding Solutions.
Empowering industries worldwide with precision, efficiency, and advanced welding technologies.
Jigao Innovation and Entrepreneurship Industrial Center, 803 Keyuan Road, High-Tech Zone, Jinan, Shandong Province